Audio amplifier selection for car audio host system

Cars of all models and prices are providing more and more entertainment and information to enhance driving and ride experience. Today's factory-installed hosts typically integrate entertainment, multimedia and driver information into one module; they offer AM/FM and satellite radio, music and video CD/DVD playback, navigation systems, data and multimedia ports (USB, Bluetooth, lines) Input, line output, video input), and general vehicle status information.

System Host: Understanding Automotive Audio Amplifier System Requirements - Part 1

The host is indeed the brain and core of the car audio system. Modern mainframes are very complex automotive systems that integrate high-speed processors and interface lines, very sensitive signal chain modules, and high-output audio and power components are densely integrated in the center of the dashboard.

In view of the limitations of such a small space, the cost of printed circuit board (PCB) area and component count in a car audio host system is high. What auto OEMs need to do is enhance functionality, reduce subsystem size, and increase differentiation.

Audio in the host

Figure 1 is a simplified block diagram of a typical host system.

System Host: Understanding Automotive Audio Amplifier System Requirements - Part 1

Figure 1: Typical Host Simplified Block Diagram (SBD)

From the figure, you can notice:

The input front end and output of the audio signal are often combined into a single codec consisting of one or more analog-to-digital converters (ADCs) and digital-to-analog converters (DACs).

If the audio processor or system-on-chip (SoC) has integrated DACs, no codecs are needed because the DAC portion of the audio signal chain is already integrated into the mixed-signal SoC.

Audio line level inputs from external sources are converted to digital samples by the ADC and transmitted to the system's audio processor or SoC.

At the output, a DAC (integrated into the SoC or codec) converts the digital audio signal from the processor into an analog signal.

Because the voltage and current of the signal from the DAC is low, an audio amplifier is needed to provide the high voltage and high current signals needed to drive the driver of the speaker system.

Audio Amplifier: Class AB and Class D

Automotive system designers have two choices when choosing the best audio amplifier for a car audio host system: Class AB or Class D.

Class AB audio amplifiers are standard accessories for today's car audio systems. Class AB audio amplifiers are linear amplifiers that do not generate electromagnetic interference (EMI) and do not require many external electronic components. However, Class AB audio amplifiers are very inefficient and require a large number of passive or even active thermal management methods such as heat sinks and fans.

Class D audio amplifiers, on the other hand, are highly efficient switching amplifiers that require very little thermal management; however, Class D audio amplifiers require the use of an output inductor for EMI problems.

Compared with the AB class, the advantages are more and more obvious, the total system cost is close to that of the AB system, and the class D audio amplifier is becoming more and more popular.

Efficiency: speaker channel.

As infotainment systems become more complex, car manufacturers have increased the number of speaker channels to increase system differentiation and market appeal. The power of the host audio amplifier increases as the number of speaker channels required increases, but space and heat dissipation limit the power consumption of the host to within a few watts.

For Class AB-based amplifiers, this can be solved by adding an external audio amplifier box or trunk amplifier, but it adds complexity and cost to the system.

The high efficiency of the D-class based amplifier allows it to meet the power requirements of high channel count systems without the need for an external audio amplifier. Its low power consumption enables multiple integrated circuits to be used directly in the host, providing a more cost-effective and simple solution.

System Host: Understanding Automotive Audio Amplifier System Requirements - Part 1

Figure 2: A host based on a Class D amplifier greatly simplifies thermal management of the host.

TI's high-efficiency automotive Class D amplifiers reduce heat dissipation and total system cost by removing fans and expensive aluminum heat sinks; Class D amplifiers such as the TI TAS5404-Q1 achieve higher channel counts than Class AB amplifiers. The subwoofer's 2Ω load does not require an external amplifier for the host output power.

By utilizing small, low cost, automotive grade metal alloy inductors, these Class D amplifiers achieve a very small size solution of only 10 cm2, enabling six or more channels in a space-constrained host system.

The second article in this blog series will discuss EMI. At the same time, log in to post a comment below, telling me about your problems with host audio design and space limitations.

other information

View TI Designs 100W High Efficiency Compact Automotive Amplifier Reference Design with Boost Converter

Download the TAS5404-Q1EVM User Manual.

Watch the video: TAS5404-Q1 low-cost, full-featured Class D audio amplifier for car audio consoles.

Elevator Unit Wire Harness

Elevators play a vital role in people's daily life. Whether it is a commercial office building or a residential building, the elevator goes up and down every day, almost all day long, which is a test of the elevator wiring harness and safety insurance system. In recent years, we have It is learned from the news that many elevators have suffered personal injury accidents, most of which are aging elevators, or problems with the system, resulting in accidents.
Elevator unit Wire Harness structure features:
1. Use 0.2mm round copper single-strand twist, and the insulating layer is wrapped between the insulation and the conductor. When the cable is distorted in the same direction, the flexibility of the cable increases, and the bending function;
2. The cable is added with a cable reinforcement core to withstand mechanical tension. The reinforcement core is made of nylon rope and steel wire rope to increase the tensile strength of the cable;
3. YTF cable uses neoprene sheath to improve the weather resistance and non-flammability of the cable.

Elevator unit wire harness requirements:
1. The cable should hang freely and retract completely before use, and the reinforcing core of the cable should be fixed to accept the tensile force together;
2. Multiple cables should be arranged in rows. In the process of operation, the cables rise and fall, the elevator moves, moves, and bends frequently, requiring flexibility and good bending performance;
3. The cable is placed straight and requires a certain tensile strength;
4. The working environment is oily and fireproof, and the cable is not required to be flame retardant;
5. The outer diameter is required to be small and the weight is light.

Kable-X (Su Zhou) Technology Co., Ltd. provides services for the wiring harness industry in various fields such as industrial control, medical care, automobiles, and new energy with excellent quality and preferential prices, and provides customers with one-stop solutions. In order to meet market demand, continue to improve The company`s market position, Kable-X has advanced production equipment and testing instruments, and has obtained industry certifications such as IATF16949\ISO9001\ISO14000\UL\ISO13485\IPC620. At the same time, the company also passed the high-tech enterprise in 2019. Certification.

In terms of products, we can not only provide you with Elevator Unit Wire Harness, but also other Industrial Cable Assembly, including Laser Welding Equipment Wiring Harness and BMS Acquisition Wire Harness.

Elevator Unit Wire Harness

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